Fully Automatic Pipe Punching, Hole Pulling, Collar, And Flat Cutting Machine: An Efficient Solution For Modern Industry

In Modern Manufacturing, Efficient And Precise Processing Equipment Is Key To Improving Productivity And Product Quality. The Fully Automatic Pipe Punching, Hole Pulling, Collar, And Flat Cutting Machine, As A Highly Integrated CNC Equipment, Is Becoming A Core Tool In Multiple Industries. As A Leading Machinery Manufacturer, Suzhou SLS Machinery Co., Ltd. Is Committed To Providing Customers With High-Performance And Reliable Fully Automatic Machine Solutions. This Article Will Delve Into The Working Principles, Core Advantages, Application Fields, And Future Development Trends Of This Equipment, Showcasing How SLS Machinery Helps Enterprises Achieve Efficient Production.

1. Equipment Overview

The Fully Automatic Pipe Punching, Hole Pulling, Collar, And Flat Cutting Machine Is A Multifunctional CNC Device Capable Of Completing Punching, Hole Pulling, Collar, And Flat Cutting Of Pipes In One Go. Its Core Features Include:

High Integration: Combines The Functions Of Multiple Traditional Machines Into One.

Automated Operation: Achieves Fully Automatic Processing Through CNC Systems And Sensors.

High-Precision Processing: Straightness Deviation <0.1mm, Shoulder Height Error <0.1mm.

Working Principles

Punching Principle:

The Machine Uses Hydraulic Or Servo-Driven Systems To Precisely Punch Elliptical Holes In Pipes.

The Strength And Precision Of The Mold Directly Affect The Quality And Consistency Of The Holes.

Hole Pulling Principle:

After Punching, The Machine Uses A Hole-Flipping Bead To Form Branch Holes.

The Shape And Pressure Control Of The Bead Are Critical To Ensure Even Flanging Without Cracks.

Flat Cutting Principle:

After Hole Pulling, The Machine Uses Milling Or Cutting Devices To Flatten The Hole Edges.

This Process Ensures The Flatness And Smoothness Of The Branch Holes, Meeting Assembly Or Welding Requirements.

Automated Control:

The Machine Is Equipped With A CNC System And Touchscreen Interface, Supporting Parametric Programming.

Through Sensors And Vision Recognition Technology, The Machine Can Automatically Detect Pipe Dimensions And Positions, Achieving Precise Positioning And Processing.

2. Process Flow

Loading: Pipes Enter The Machine From The X Direction.

Punching: The Pipe Moves To The Mold Position To Punch Elliptical Holes.

Hole Pulling: The Pipe Continues To Move To The Hole-Flipping Position For Flanging.

Flat Cutting: After Flanging, The Pipe Moves Under The Flat Cutting Component For Edge Trimming.

Auxiliary Feeding: For Holes Unreachable By The Main Feeding Component, The Auxiliary Feeding Component Completes The Processing.

3. Comparison With Traditional Processes

Comparison Item Traditional Process Fully Automatic Machine

Number Of Machines 4 (Punching Press, Heater, Hole Pulling Machine, Flat Cutting Machine) 1

Processing Time >60 Seconds Per Hole 12-15 Seconds Per Hole

Precision Straightness Deviation >0.5mm, Shoulder Height Error >0.5mm Straightness Deviation <0.1mm, Shoulder Height Error <0.1mm

Labor Requirement 1 Operator Per Machine 1 Operator Can Manage 2-3 Machines

Safety Multiple Clamping Steps, Safety Risks Automated Operation, High Safety

Energy Consumption High (Multiple Machines Running) Low (Integrated Design)

Floor Space Large (Multiple Machines And Round Space) Small (One Machine Integrates All Functions)

4. Core Advantages

Efficiency: One Machine Completes Multiple Processes, With Fast Processing Speed (12-15 Seconds Per Hole).

High Precision: Straightness Deviation <0.1mm, Shoulder Height Error <0.1mm.

Cost Savings: Reduces Equipment, Labor, And Space Requirements.

Safety And Reliability: Automated Operation Reduces Workplace Injuries.

Wide Applicability: Suitable For Pipe Processing In Multiple Industries.

5. Application Fields

The Fully Automatic Machine Is Widely Used In Various Fields, Mainly For Pipe Distribution And Diverter Processing. Specific Application Scenarios Include:

5.1. Pipe Distribution

Function: Pipe Distribution Involves Directing Liquid Or Gas From The Main Pipe To Multiple Branches, Widely Used In Liquid Delivery, Gas Distribution, And Cooling Systems.

Applications:

Water Meters, HVAC Pipes: For Household And Industrial Water Distribution.

Oil Pipelines: For Oil And Gas Transportation And Distribution.

Chemical Equipment: For Chemical Liquid Distribution And Delivery.

Water Treatment Equipment: For Sewage Treatment And Clean Water Distribution.

5.2. Diverters (Water Dividers)

Function: Diverters Evenly Distribute Media From The Main Pipe To Multiple Branches, Ensuring Balanced Flow And Pressure.

Applications:

Medical Equipment: For Liquid Distribution In Dialysis Machines And Infusion Systems.

Food Machinery: For Liquid Distribution In Food Processing, Ensuring Hygiene And Contamination-Free Operation.

Automotive Parts: For Distribution Pipes In Cooling And Fuel Systems.

Air Conditioning And Refrigeration: For Coolant Distribution In AC Systems.

New Energy Industry: For Hydrogen Pipelines And Battery Cooling Systems.

5.3. Other Fields

Wind Power: For Liquid Distribution In Cooling Systems.

Aerospace: For Distribution Pipes In Hydraulic And Fuel Systems.

Semiconductor Manufacturing: For High-Cleanliness Cooling And Gas Delivery Systems.

Environmental Equipment: For Liquid Distribution In Sewage Treatment Equipment.

Boiler Equipment: For Liquid Distribution In Boiler Systems.

6. Technological Upgrades And Innovations

Intelligent Control: Equipped With CNC Systems And Touchscreen Interfaces, Supporting Parametric Programming.

Adaptive Processing: Achieves Precise Positioning Through Sensors And Vision Recognition Technology.

Energy Efficiency: Uses Efficient Hydraulic Systems And Oil Mist Recovery Devices.

Online Inspection: Real-Time Monitoring Of Processing Quality, With Automatic Parameter Adjustment.

7. Future Development Trends

Intelligence And Digitalization: Supports Remote Monitoring, Data Analysis, And Predictive Maintenance.

Green Manufacturing: Energy-Efficient And Environmentally Friendly Equipment Will Become Mainstream.

Customized Services: Meets The Special Needs Of Different Industries.

Multifunctional Integration: May Integrate Welding, Polishing, And Other Functions In The Future.

AI Technology Application: Optimizes Processing Parameters Through Artificial Intelligence.

Modular Design: Facilitates Upgrades And Maintenance, Reducing User Costs.

Conclusion

The Fully Automatic Pipe Punching, Hole Pulling, Collar, And Flat Cutting Machine Significantly Improves Processing Efficiency And Quality While Reducing Costs And Labor Requirements Through Its Integrated, Intelligent, And Efficient Design. Its High Precision, Reliability, And Wide Applicability Make It An Indispensable Tool In Modern Industry.

Suzhou SLS Machinery Co., Ltd. As A Leading Machinery Manufacturer, Specializes In Providing High-Performance And Reliable Fully Automatic Machine Solutions. Whether For Pipe Distribution Or Diverter Processing, SLS Machinery Offers Customized Equipment And Services To Help Enterprises Achieve Efficient Production.

Choose SLS Machinery For An Efficient And Precise Future!